考虑非理想表面形貌与接触变形的惯性平台环−柱界面装配精度分析

Assembly Accuracy Analysis of Ring-Cylinder Interface of an Inertial Platform Considering Non-Ideal Surface Topography and Contact Deformation

  • 摘要: 惯性平台的环−柱装配界面是保证惯导系统精度的关键,其轴线位姿受几何公差与接触变形等多源误差耦合影响。提出了一种考虑非理想表面形貌与接触变形的惯性平台环−柱界面装配精度分析方法,通过有限元仿真获取预紧力下的界面载荷分布,采用Zernike多项式和Legendre-Fourier多项式分别对环面与柱面进行非理想表面建模,进而开发出基于共轭梯度−快速傅里叶变换的接触力学求解算法,用于计算接触界面变形并拟合轴线位姿。在此基础上,引入包含定位与定向误差的小位移旋量参数作为随机变量,建立并行的蒙特卡洛仿真框架并进行千次模拟计算。结果表明:轴线位置偏差服从正态分布;柱面平移参数对同轴度方差的贡献率达67%,是影响装配精度的关键因素。该方法揭示了环−柱装配界面中定位精度对轴线位姿的决定性作用,为惯性平台的形位公差设计提供了依据。

     

    Abstract: The ring-cylinder assembly interface of the inertial platform is critical to the accuracy of the inertial navigation system. Its axis pose is affected by coupled multi-source errors, such as geometric tolerances and contact deformation. An assembly accuracy analysis method considering both non-ideal surface topography and contact deformation was proposed for the ring-cylinder interface of an inertial platform. First, the load distribution under preload was obtained through finite element simulation. Then, Zernike polynomials and Legendre–Fourier polynomials were employed to model the non-ideal surfaces of the ring and the cylinder, respectively. A contact mechanics algorithm based on the Conjugate Gradient–Fast Fourier Transform (CG-FFT) was developed to compute the contact interface deformation and fit the axis pose. On this basis, small displacement torsor (SDT) parameters incorporating positioning and orientation errors were introduced as random variables. A parallel Monte Carlo simulation framework was established to perform one thousand simulations. The results showed that the axis position deviations follow a normal distribution. The cylindrical translation parameter contributes 67% to the variance of coaxiality, making it the key factor affecting assembly accuracy. This method reveals the decisive role of positioning accuracy on the axis pose of the ring–cylinder assembly interface, providing a basis for the geometric tolerance design of inertial platforms.

     

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