考虑摩擦温变特性的干式碳陶制动器制动转矩仿真研究

Simulation Study on Braking Torque of Dry C/C–SiC Brake Considering Temperature-Dependent Friction Characteristics

  • 摘要: 针对车辆制动系统仿真中摩擦因数常被简化为常数而忽略其随温度波动的问题,以多片干式碳陶制动器为研究对象,提出一种考虑摩擦因数温变特性的制动转矩仿真方法。通过归纳已有文献经验,并结合自主台架试验结果,建立了碳陶摩擦片摩擦因数随温度变化的分段函数模型;集成制动器温度仿真模块与转矩计算模块,基于Modelica仿真平台构建变摩擦因数制动仿真模型,并通过全尺寸惯性台架进行试验验证。经过试验,变摩擦因数模型预测制动转矩的平均绝对百分比误差为3.53%,决定系数R2为0.934;制动时间预测相对误差为2%,较恒定摩擦因数模型降低77.8%。研究结果表明,所提出的变摩擦因数制动仿真模型能够更精准地刻画制动转矩随温升的动态变化,相比恒定摩擦因数模型具有更好的动态响应描述能力和预测精度。

     

    Abstract: To address the problem that friction coefficient is often simplified as a constant in vehicle braking system simulation and its temperature-dependent variation is neglected, a braking torque simulation method considering temperature-dependent friction characteristics was proposed for a multi-disc dry carbon ceramic brake. Literature data and self-designed dynamometer test results were used to establish a piecewise friction coefficient-temperature model for carbon ceramic friction discs. A variable friction coefficient braking simulation model was built on the Modelica platform by integrating a brake temperature simulation module and a torque calculation module. Full-size inertia dynamometer tests were carried out to validate the model. The tests found that the variable friction coefficient model gave a mean absolute percentage error of 3.53% and a determination coefficient R2 of 0.934 for braking torque prediction. Braking time relative error was 2%, which was 77.8% lower than that of the constant friction coefficient model. Results show that the proposed variable friction coefficient braking simulation model can describe braking torque variation with temperature rise more accurately and has better dynamic response description capability and prediction accuracy than the constant friction coefficient model.

     

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