压气机叶片积垢下发动机性能演变规律

Research on the Influence of Compressor Fouling on Component and Overall Aero-Engine Performance

  • 摘要: 为了探究航空发动机压气机积垢时整机性能变化的定量规律,通过数值模拟软件CFX计算不同积垢程度下的压气机部件特性,与清洁状态相比,获得各积垢程度下压气机部件性能偏离情况,形成压气机积垢典型故障部件特性数据集,再将其综合到发动机部件级整机性能数学模型中,进行压气机积垢对整机可测参数的影响计算,获得整机可测参数随积垢程度的演变规律。结果表明,积垢引起压气机内激波位置前移,流动分离提前且增大了分离尺度,减小了有效流通截面面积,同时强化了径向二次流,增加了流动混乱程度,从而导致压气机流量、效率产生衰退;随着压气机积垢程度加深,发动机高压转速、低压转速、排气温度以及燃油流量逐渐增大,压气机出口压力逐渐减小,在最大起飞功率(MTOP)和正常起飞功率(NTOP)状态下,高压转速最大分别升高了1.79%和1.55%,低压转速最大分别升高了2.16%和1.87%,排气温度分别最大升高了38.51 K和30.75 K,燃油流量分别最大升高了27.16 kg/h和19.75 kg/h,压气机出口压力分别最大降低了25.18 kPa和21.74 kPa。

     

    Abstract: To quantitatively investigate the impact of compressor fouling on overall aero-engine performance, component characteristics of a compressor under varying fouling degrees were simulated using CFX. Performance deviations relative to the clean state were analyzed to establish a representative dataset of compressor fouling characteristics. This dataset was incorporated into a component-level engine performance model to evaluate the influence of fouling on measurable engine parameters and to reveal their evolution with increasing fouling severity. The results show that compressor fouling induced a forward shift of internal shock waves, promoted earlier and larger flow separation, reduced the effective flow area, and enhanced radial secondary flow and turbulence intensity. These effects collectively deteriorated compressor flow rate and efficiency. As fouling progressed, the high- and low-pressure rotor speeds, exhaust gas temperature, and fuel flow rate of the engine increased gradually, while the compressor outlet pressure decreased. Under maximum and normal takeoff power conditions, the maximum increases in high-pressure rotor speed, low-pressure rotor speed, exhaust temperature, and fuel flow rate reached 1.79%/1.55%, 2.16%/1.87%, 38.51 K/30.75 K, and 27.16 kg·h1/19.75 kg·h1, respectively, whereas the compressor outlet pressure decreased by 25.18 kPa and 21.74 kPa.

     

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