基于视觉的吸附式嵌入件高精定位与误差补偿方法

A Vision-based High-precision Positioning and Error Compensation Method for Adsorptive Embedded Components

  • 摘要: 为解决裹胶嵌入件吸附装配中吸盘与嵌入件中心的对准偏差问题,提出了一种融合边缘模板匹配与多圆标志几何约束的视觉定位与误差补偿方法。该方法通过基于边缘梯度方向一致性的模板匹配算法,结合图像金字塔分层策略与遗传算法进行参数解耦搜索,实现复杂工况下嵌入件端面中心的鲁棒定位;同时设计同心双环多圆定位标志,采用单圆两步法拟合与多圆约束联合优化策略,结合逆投影变换矫正投影偏差,完成被遮挡吸盘中心的间接高精度测量。实验结果表明,嵌入件模板匹配耗时降至0.63 s,吸盘中心定位误差控制在0.01 mm以内,且在光照变化与局部遮挡条件下保持稳定,为吸附式嵌入件的高精度装配提供了可靠的误差补偿手段。

     

    Abstract: To address the alignment deviation between the suction cup and embedded component centers during absorptive assembly of wrapped embedded components, a vision-based positioning and error compensation method integrating edge template matching with multi-circle marker geometric constraints is proposed. A template matching algorithm based on edge gradient direction consistency is developed, combining an image pyramid hierarchy with a genetic algorithm for decoupled parameter search to achieve robust end-face center localization under complex conditions. For the occluded suction cup center, a concentric double-ring multi-circle marker is designed, and a two-step single-circle fitting method with multi-circle joint optimization is developed, together with inverse projection transformation to correct projection deviation. Experimental results demonstrate that template matching time is reduced to 0.63 s and positioning error is controlled within 0.01 mm, with robust performance maintained under varying illumination and partial occlusion, providing reliable error compensation for high-precision absorptive assembly embedded components.

     

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