基于数字孪生的引爆装置装配车间安全预警决策方法

Safety Warning Decision-Making Method for Detonation Device Assembly Workshop Based on Digital Twin

  • 摘要: 当前,武器系统引爆装置装配过程的安全监控高度依赖人工,存在危险源识别不能全覆盖和危险预警不及时等问题,这与工业5.0中以人为本的理念相冲突. 针对上述问题,提出一种基于数字孪生的引爆装置装配车间安全预警决策方法. 首先,以武器系统引爆装置装配车间为具体对象,提出基于数字孪生的引爆装置装配车间安全预警决策框架,并设计引爆装置装配车间安全监控与预警决策系统架构. 其次,详细阐述所提安全预警决策方法的3项关键技术:实时信息驱动的引爆装置装配车间同步建模技术、引爆装置装配车间数据采集与监控技术和基于数据挖掘和深度学习的预警决策技术. 最后,在上述方法和技术的基础上,自主开发引爆装置装配车间安全监控与预警决策系统,并在某引爆装置装配车间进行应用验证,验证所提方法及系统的可行性,为数字孪生技术在车间安全监控与预警领域的应用提供新思路.

     

    Abstract: At present, safety monitoring of the assembly process of the detonation device of the weapon system is highly dependent on manual labor, leading to issues such as incomplete coverage of hazard identification and untimely hazard warnings. This conflicts with the human-centric concept in Industry 5.0. To solve the above problems, a safety warning decision-making method based on digital twin was proposed for the assembly workshop of detonation device. Firstly, taking the assembly workshop of the weapon system detonation device as a specific object, a digital twin-based safety warning decision-making framework of the detonation device assembly workshop was proposed, and the system architecture of the safety monitoring and warning decision-making for the detonation device assembly workshop was developed. Secondly, three key technologies of the proposed method were elaborated in detail: real-time information-driven synchronous modeling technology of detonation device assembly workshop, data acquisition and monitoring technology of detonation device assembly workshop, and warning and decision-making technology based on data mining and deep learning. On the basis of the above methods and technologies, a safety monitoring and warning decision-making system for the detonation device assembly workshop was developed and applied in a detonation device assembly workshop to verify the feasibility of the proposed method and system, providing new ways for the application of digital twin technology in the field of workshop safety monitoring and warning.

     

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