2.5D封装冲击可靠性分析

Impact Reliability Analysis of 2.5D Packaging

  • 摘要: 2.5D封装凭借其异构集成和低成本的优势,成为下一代集成电路的重要发展方向. 电子器件中约20%的故障源自冲击与振动,因此分析2.5D封装在跌落冲击下的动态特性具有重要意义. 以某2.5D封装为例,采用ANSYS/LSDYNA结合Input-G方法,焊点采用线弹性模型和应变率相关的Johnson-Cook本构模型,对2.5D封装的跌落冲击瞬态响应进行了仿真. 引入下填充材料以提高焊点的可靠性,分析了加速度幅值和脉冲时间对焊点可靠性的影响. 结果表明:Johnson-Cook本构模型的焊点应力小于线弹性模型,且增加下填充材料能极大提高焊点的可靠性,填充面积越大效果越好;同时,加速度幅值和脉冲时间增大会降低焊点的可靠性.

     

    Abstract: 2.5D packaging, with advantages of heterogeneous integration and low cost, is a key development direction for next-generation integrated circuits. About 20% of the failures in electronic devices result from shock and vibration, making it important to analyze the dynamic characteristics of 2.5D packaging under drop impact. Taking a certain 2.5D package as an example, ANSYS/LS-DYNA, combined with the Input-G method, was used, with solder joints modeled by both a linear elastic model and a strain-rate dependent Johnson-Cook constitutive model to simulate the transient dynamic response of 2.5D packaging. Underfill materials were introduced to enhance solder joint reliability, and the effects of acceleration amplitude and pulse duration on reliability were analyzed. The results show that the solder joint stress with the Johnson-Cook model is lower than that with the linear elastic model, and increasing underfill material significantly improves solder joint reliability, with larger fill areas yielding better results. Additionally, higher acceleration amplitude and pulse duration reduce solder joint reliability.

     

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