锥面管接头密封性能定量评价及影响规律研究

Quantitative Sealing Performance Evaluation and Impact Rules of Cone Pipe Joints

  • 摘要: 锥面管接头在复杂机电产品中应用广泛,其密封性能直接影响到机电系统的可靠性. 针对目前其密封性能的定量评价研究较少,一些设计参数对密封性能的影响规律尚不明确的现状,提出了宏微观相结合的锥面管接头密封性能定量评价方法,并探究了相关设计参数对密封性能的影响规律. 首先,采用边界元方法对其装配过程中密封界面微观接触行为进行模拟,得到泄漏通道消失时的临界接触压强; 其次,对其拧紧过程进行宏观弹塑性有限元分析,得到装配过程中密封界面上的接触压强分布情况;最后,结合宏微观分析结果得到有效密封面宽,将其作为锥面管接头密封性能定量评价指标,即在相同预紧力作用下,有效密封宽度越大,密封性能越好. 在此基础上,以有效密封面宽为指标定量分析了相关设计变量对密封性能的影响规律. 结果表明,针对本研究中的锥面管接头结构,正锥角差的管接头密封性能优于负锥角差和无锥角差的结构;管接头密封性能随锥面粗糙度的增加而降低;无锥面圆度误差的管接头密封性能优于含有锥面圆度误差的管接头.

     

    Abstract: Cone pipe joints are widely used in electromechanical devices, and their sealing performance always affects the system reliability. Due to quantitative evaluation methods are studied rarely for the sealing performance of cone pipe joints, the design parameter impact rules are need to be investigated. In this paper, combing macro and micro perspectives, a quantitative evaluation method for sealing performance of cone pipe joints was proposed to investigate the impacts of design parameters on sealing performance. Firstly, in order to get the critical contact pressure for leakage channels disappearing, the Boundary Element Method (BEM) was adopted to simulate the contact behavior of the sealing interface during the assembly process. Then, to obtain the distribution and evolution of the contact pressure during the assembly process, an elastic-plastic finite element analysis was carried out for the tightening procedure. Finally, based on the critical contact pressure and pressure distribution, the effective sealing width was arranged to be obtained to evaluate the sealing performance quantitatively, i.e., under the same preload, the wider the effective sealing width, the better the sealing performance. And also, based on the effective sealing width, the impacts of the design parameters of cone pipe joints on the sealing performance were arranged to be quantitatively investigated. The analysis results show that the sealing performance of pipe joints with positive cone angle difference is better than the ones with negative cone angle difference and without cone angle difference. The sealing performance of pipe joints depresses with the increase of cone roughness. The sealing performance of pipe joints without cone roundness deviation is better than the ones with cone roundness deviation.

     

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