电磁直驱静液作动器多学科建模与优化

Multidisciplinary Modeling and Optimization of Direct-Driving Electro-Hydrostatic Actuator

  • 摘要: 针对汽车电动化与智能化对线控系统执行元件日益严苛的需求,提出了一种高功率密度动圈式直线执行器直接驱动液压泵活塞,进而实现作动筒容积伺服控制的电磁直驱静液作动器,有效缩短了动力传递路径. 建立了作动器电磁-机械-液压-控制耦合的多学科仿真模型,设计了直驱活塞运动的滑模-自抗扰控制算法,分析了单向阀阀芯球座直径、阀芯球体直径、弹簧刚度和弹簧预压力等结构参数对作动器性能的影响规律;以作动器动态响应时间为优化目标,通过遗传算法优化了单向阀的结构参数. 仿真与实验结果验证了电磁直驱静液作动器多学科建模及优化的有效性,在直驱活塞运动幅值±5 mm、频率20 Hz典型工况下,作动器20 mm行程的响应时间小于0.2 s.

     

    Abstract: To meet the increasingly stringent requirements of automobiles on execution components of control-by-wire system, a kind of high-power density moving coil linear actuator was proposed to directly drive the piston of the hydraulic pump, thereby realizing the direct-driving electro-hydrostatic actuator (DEHA) with servo control of the actuator volume, and effectively shortening the path of power transmission. A multidisciplinary simulation model of DEHA with electromagnetic, mechanical, hydraulic and control coupling was established, the algorithm based on sliding mode and active disturbance rejection control for direct-driving piston motion was designed, and the influence of structural parameters, such as the diameter of the ball seat of the check valve core, the diameter of the valve core ball, the spring rate, and the spring preload, on the performance of DEHA was analyzed. Taking the dynamic response time of DEHA as target, the structural parameters of the check valve were optimized by genetic algorithm. Simulation and experimental results verify the effectiveness of the DEHA built model and optimization: when the trajectory of the plunger is the typical operating condition with a frequency of 20 Hz and an amplitude of 5 mm, the response time of DEHA moving 20 mm is less than 0.2 s.

     

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