水导激光加工光源选型与材料蚀除研究

Research on the Selection of Light Source and Material Removal in Water Jet Guided Laser Processing

  • 摘要: 水导激光加工系统中光源的输出参数对其加工能力有极为重要的影响.为进一步拓宽水导激光加工的应用领域,针对光源选型问题,建立了激光与水相互作用的物理模型.利用龙格库塔方法对不同脉宽和波长的激光辐照下水中焦点区域自由电子密度的演变过程进行数值模拟计算,探究了多光子电离、雪崩电离、电子扩散以及电子重组等物理进程对自由电子密度的影响,明确了不同激光参数下水的理论击穿阈值,并进行相应的实验验证.在此基础上选取合适的激光光源进行水导激光刻划304不锈钢的实验.结果表明,合适的激光光源可以在提升激光与水射流耦合效率、降低耦合损耗的同时,抑制加工过程中形成的热缺陷,实现高质量的水导激光加工.

     

    Abstract: The parameter of light source can influence greatly on the processing ability of water jet guided laser. Aiming at the selection of light source, a physical model was established to describe the interaction between laser and water so as to expand the application field of water jet guided laser processing. The evolution of free electron density in the focus region of laser under different pulse durations and wavelengths was simulated based on a Runge-kutta method. The influence of physical processes such as multiphoton ionization, avalanche ionization, electron diffusion and recombination on the free electron density was investigated. The theoretical breakdown thresholds of water with different laser parameters were determined, and the corresponding verification experiments were carried out. On these bases, using appropriate laser source, a water jet guided laser processing was carried out for 304 stainless steel. The results show that the application of proper laser source can be beneficial for promoting the coupling efficiency of laser and water jet and reducing the coupling loss as well as suppressing the generation of thermal defects, consequently can provide high processing quality.

     

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