炸药装药发射过载测试波形整形技术

Waveform Shaping Technique for Explosive Charge Launch-Overload Testing

  • 摘要: 模拟试验是研究炸药装药发射安全性使用最为广泛、经济性较好、可信度较高的研究手段,提高模拟试验准确性的核心是对发射过载的精确模拟。提出了一种紫铜双整形器构型,通过数值模拟对双整形器尺寸与输出载荷波形进行匹配设计,并基于装药发射过载模拟试验装置对波形整形结果进行了验证。结果表明,双整形器的整形效果优于单整形器。经双整形器整形后,输出载荷的应力幅值从2330.7 MPa降至308~932 MPa,脉宽从2.3 ms增至5.7~8.6 ms。三次重复试验表明应力幅值的误差小于3%,脉宽误差小于0.2 ms,一致性良好。整形后的输出载荷与155 mm榴弹炮增程弹的发射过载对比,上升沿的平均绝对误差为6.71%。

     

    Abstract: The simulation test is the most widely used, economical and credible method for studying the launch safety of explosive charge. The core of improving the accuracy of simulation tests is the accurate simulation of launch loads. A double shaper model was proposed for this purpose. The matching design of the double shaper size and output load waveform was investigated by numerical simulation, and the results were verified by shaping experiments with the launch-overload test device of explosive charge. The results showed that the double shaper outperformed a single shaper in shaping effectiveness. After shaping by the double shaper, the stress amplitude of the out-put load showed a decrease from 2 330.7 MPa to 308~932 MPa, and the pulse width demonstrated an increase from 2.3 ms to 5.7~8.6 ms. Three repeated tests indicated that the error in stress amplitude was less than 3%, and the error in pulse width was below 0.2 ms, demonstrating good consistency. Comparing the shaped out-put load waveform with the launch loads of the 155 mm howitzer (extender range projectile), the average absolute error on the rising edge is 6.71%.

     

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