传动装置旋转摩擦元件无线测温方法

Wireless Temperature Measurement Method for Rotating Friction Elements in Transmission Systems

  • 摘要: 随着特种车辆向高转速、高功率密度方向发展,传动摩擦元件的热负荷与局部高温问题日益突出,严重影响了传动系统可靠性及其服役寿命. 监测旋转摩擦元件的实时温度成为预防突发故障的关键,然而传统有线测温方式受空间、排线和信号干扰等限制,难以实现对动态旋转元件的可靠监测. 为此,本研究以湿式换挡离合器旋转摩擦元件为研究对象,建立了多摩擦副温度场数值模型,得到了摩擦副温度场特征,为后续实验确定了温度测点位置;结合电磁感应供电与近场通信技术,构建了无源无线实时温度测试方法及系统,开展了台架试验验证. 台架试验表明,该系统在多种转速、压力与测点工况下均能稳定工作. 摩擦元件温度场仿真结果、无线与有线的温度场测量结果相关系数超过0.95,变化趋势高度一致;平均误差百分比不超过8.5%,表明该无线测温方法具备良好的动态响应能力与工况适应性.

     

    Abstract: With the development of special vehicles toward high rotational speeds and high power density, the problems of thermal load and local high temperature of transmission friction components have become increasingly prominent, severely affecting the reliability and service life of the transmission system. Monitoring the real-time temperature of rotating friction components is key to preventing sudden failures. However, traditional wired temperature measurement methods are constrained by limited space, wiring limitations, and signal interference, making reliable monitoring of dynamically rotating components difficult to achieve. To address this, with rotating friction components of wet-type shift clutches as research subjects, a numerical model of the temperature field for multiple friction pairs was established. The characteristics of the friction pair temperature field were obtained, determining the temperature measurement point locations for subsequent experiments. By integrating electromagnetic induction power supply and near-field communication technology, a passive wireless real-time temperature testing method and system were developed, validated through bench testing. The bench tests demonstrated that the system operated stably under various rotational speeds, pressures, and measurement point conditions. The correlation coefficient between the simulated temperature field of friction components and the measured temperature field (both wireless and wired) exceeded 0.95, showing highly consistent trends in temperature changes. The average error percentage did not exceed 8.5%, indicating that this wireless temperature measurement method possesses excellent dynamic response capability and operational adaptability.

     

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