Adaptive FEM Analysis of the Temperature Field of Pistons in Diesel Engines and Their Thermal Stress and Deformation Calculation

The adaptive FEM analysis of the temperature field of the piston in one diesel engine is given by using the ANSYS software. By making full use of the post results provided by the software, the posteriori error estimation and adaptive accuracy meshing algorithm is developed. So the blindness of the mesh design through experiences can be avoided, and the accuracy requirement is adapted to the relative temperature gradient distribution across the entire domain. Therefore the meshes and solutions can be obtained at the same time. Based on the temperature field analysis, the thermal stress and deformation fields are calculated as well. The results show that the stress concentrates on the edge of the piston pin boss and the inside surface of the first ring groove, and the deformation of the head of the piston is greatest. But the difference between the long and short axes of the bottom cross section is greatest.